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About Grinding

  • Categories:Industry Trends
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  • Time of issue:2015-07-17
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(Summary description)Widelyusedathomeandabroadforthehighcarbonandhighalloyandhigh-carbonlow-balltypecastingalloysforgingorcastingball,inthermalpowerplants,cementindustryandotherdryprocessproduction,thevastmajorityofhighan

About Grinding

(Summary description)Widelyusedathomeandabroadforthehighcarbonandhighalloyandhigh-carbonlow-balltypecastingalloysforgingorcastingball,inthermalpowerplants,cementindustryandotherdryprocessproduction,thevastmajorityofhighan

  • Categories:Industry Trends
  • Author:
  • Origin:
  • Time of issue:2015-07-17
  • Views:0
Information
Widely used at home and abroad for the high carbon and high alloy and high-carbon low-ball type casting alloys forging or casting ball, in thermal power plants, cement industry and other dry process production, the vast majority of high and low chrome cast iron grinding ball. The wet process mining class multi-application high-carbon low-alloy class ball.
 
Domestic species ball more, due to the imperfections of the market economy, the use of balls is not determined in accordance with process efficiency, generous. The main varieties are high-alloy chromium cast iron. Such as: Cr8, Cr12, Cr15, Cr18, Cr24, Cr26, etc., low chromium cast iron such as: Cr2 and martensitic ductile iron classes. Martensitic ductile iron and low chromium cast iron on the same level in terms of abrasion resistance. They differ in the production of the craft. The class of high-alloy cast iron with excellent wear resistance, the higher the alloy, the better the abrasion resistance, also has good economic benefits. Someone had misunderstood, high chrome ball cement mill use is good, but not suited to the power plant, in fact, we have a large number of domestic and foreign thermal power plants use a good record high chrome ball, for example: Wuxi, Zou County, Yueyang, Xingtai, Hengyang, Horsehead and other power plants using high-chrome ball, and no longer wish to use other balls. High chromium cast iron ball in the rapidly growing popularity of the plant. In power plants, cement plants and other dry grinding processes of wear tons of high chrome ball only 15 to 50 grams, the use of high chrome ball only to save costs, reduce labor, reduce grinding mill consumption, but also reduces the waste of limited human resources. Should not polite to say: high chrome ball can be called environmentally ball, green ball.
 
Forging balls and roll balls varieties of high-carbon-chromium-molybdenum alloys and in low-carbon manganese alloys. Forging and rolling ball ball process is simple, low cost, consider the economic benefits mining class wet process now generally use low-chromium alloy ball, the wear is generally about 500 to 700 g in iron ore, copper, molybdenum ore. Low-chromium alloy to improve the hardness of the ball is the most effective way to reduce wear. We used to have low chrome ball of hardness to about HRC55, the wear on copper is about 550 grams. Due to the production process, the quality of forging ball should be slightly better than some of the rolling ball.
 
But a diameter greater than 110mm recommended low-carbon-chromium-molybdenum alloy forging ball, mainly on account of the large-diameter metal ball crushing rate may be higher. Ball forging carbon content is generally about 1%, less than 2% of chromium. Low chromium cast ball hardness should normally be about HRc48, should be possible to increase the hardness of low chromium cast iron ball in order to improve economic efficiency. Our factory and India co-production of low chrome cast iron ball hardness up HRc55, and core and surface hardness small difference. Whether power plants, mining, cement has very good cost-effective. Ball diameter thermal power plant is generally not more than φ60mm. Cement and mining should be graded according to the ball diameter mill diameter, surface shape lining and feed size. Grading is only one principle: to minimize the ball's diameter as ball mill grinding machine, if relied crushing action to take if only a small part, it is very inappropriate.
 
Under the premise that the material selected, graded ball is very important. Ideal balls plus grading ideal shape to make the mill liner surface for maximum efficiency. The right choice of material is ideal for ball gradation, ideal surface shape of the liner to ensure the best long-term fundamental state.
 
 
 
 

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